1、 Establish advanced energy saving concept of ceramic tile line

是人類生存環(huán)境保護(hù)的永恒主題，是可持續(xù)發(fā)展的戰(zhàn)略，是當(dāng)今所有企業(yè)追求的時代理念。這個可持續(xù)發(fā)展戰(zhàn)略。面對日益增強(qiáng)的資源和環(huán)境約束，各行各業(yè)都必須增強(qiáng)危機(jī)感。大多數(shù)紙箱企業(yè)也不例外。要樹立綠色低碳發(fā)展理念，以減排為，完善激勵約束機(jī)制，深入貫徹節(jié)約資源、保護(hù)環(huán)境的基本國策。

Energy conservation and environmental protection is the eternal theme of human survival and environmental protection, the strategic focus of national sustainable development, and the era concept pursued by all enterprises today. This is the first sustainable development strategy. In the face of increasing resource and environmental constraints, all walks of life must enhance the sense of crisis. Most carton enterprises are no exception. We should establish the concept of green and low-carbon development, focus on energy conservation and emission reduction, improve the incentive and restraint mechanism, and thoroughly implement the basic national policy of resource conservation and environmental protection.

的概念在國外一直很流行，但在紙箱行業(yè)卻相對陌生。把這一的綠色理念帶到市場并積極推廣，是我們現(xiàn)在需要關(guān)注的。的瓦楞紙機(jī)械制造與服務(wù)提供商上海BHS的運(yùn)營官吳曉暉曾說過:“我們必須向客戶傳播這個概念。一旦客戶接受這些東西，他們將把這個請求帶到供應(yīng)。商家、供應(yīng)商再把這些的理念帶給制造商，讓這些相互關(guān)聯(lián)、層層傳遞，我相信這些的理念將逐漸被市場所采納，并應(yīng)用于實(shí)際生產(chǎn)和銷售。為此，BHS進(jìn)行了各種探索和努力。與其他的等值瓦線相比，BHS設(shè)備可以節(jié)省1.7%到23.4%的電。

The concept of energy conservation and environmental protection has been very popular in foreign countries, but it is relatively unfamiliar in China's carton industry. We need to focus on bringing this advanced green environmental protection concept to the Chinese market and actively promoting it. Wu Xiaohui, chief operating officer of BHS Shanghai, a famous corrugated machinery manufacturing and service provider, once said: "we must first spread this concept to our customers. Once the customer accepts these things, they will take the request to the supply. Businesses and suppliers will bring these advanced concepts to the manufacturers, so that they can be connected and transmitted layer by layer. I believe these advanced concepts will be gradually adopted by the Chinese market and applied to actual production and sales. Therefore, BHS has carried out various explorations and efforts. BHS equipment can save 1.7% to 23.4% of electricity compared with other brands of isoline.

二、減少停機(jī)時間和報廢率

2、 Reduce downtime and scrap rate

瓦楞紙板生產(chǎn)線異常停機(jī)會造成大量浪費(fèi)，降低生產(chǎn)效率，增加生產(chǎn)成本。根據(jù)人、機(jī)、物、法、環(huán)等五要素，找出瓦片線關(guān)閉的主要原因，逐一解決。具體來說，為了降低生產(chǎn)成本，有必要保證合理的生產(chǎn)進(jìn)度安排，也有必要安排不同客戶共同安排相同質(zhì)量等級的紙箱加工。

Abnormal shutdown of corrugated board production line will cause a lot of waste, reduce production efficiency and increase production cost. According to the five elements of human, machine, material, law and environment, the main reasons of tile line closing are found out and solved one by one. Specifically, in order to reduce production costs, it is necessary to ensure a reasonable production schedule, it is also necessary to arrange different customers to jointly arrange the same quality level of carton processing.

為了更有效地降低生產(chǎn)成本，還考慮了紙箱尺寸等因素，以盡量減少紙板生產(chǎn)線產(chǎn)生的浪費(fèi)。此外，還對紙板的面積進(jìn)行了特殊計算，以優(yōu)化紙板的加工面積，減少不必要的材料浪費(fèi)。當(dāng)瓦楞紙機(jī)調(diào)度時，需要將瓦楞紙與同一張紙、同一張底紙放在一起，寬度由寬到窄，以減少換紙和換單的次數(shù)。

In order to reduce the production cost more effectively, the paper box size and other factors are also considered to reduce the waste of paperboard production line as far as possible. In addition, the area of paperboard is calculated in order to optimize the processing area and reduce unnecessary material waste. When the corrugated paper machine is scheduled, it is necessary to put the corrugated paper together with the same paper and the same bottom paper, and the width is from wide to narrow, so as to reduce the times of paper change and order change.

為了降低停機(jī)率，需要對瓦片設(shè)備進(jìn)行維護(hù)工作，充分發(fā)揮設(shè)備的性能，提高生產(chǎn)效率是降低生產(chǎn)成本的有效措施。、設(shè)備及管理人員的監(jiān)督，特別是機(jī)械設(shè)備的軸承潤滑，確保設(shè)備正常運(yùn)行。二次維修由設(shè)備維修人員進(jìn)行，操作人員協(xié)助。主要關(guān)注設(shè)備運(yùn)行、運(yùn)行、蒸汽泄漏和設(shè)備狀態(tài)的調(diào)整。在改造過程中，設(shè)備科根據(jù)設(shè)備使用中出現(xiàn)的問題，制定并實(shí)施了詳細(xì)的檢修計劃。其中,設(shè)備的日常維護(hù)是非常重要的,投入成本少,其中之一是,它可以延長機(jī)器的壽命,維持正常的運(yùn)行平穩(wěn),另一方面,它可以減少機(jī)械故障的概率,和無缺陷產(chǎn)品的外觀,也節(jié)省了人力和物力,也關(guān)注降低成本的地方。注意合理盤點(diǎn)設(shè)備備件，既要減輕資金壓力，又要保證及時的維護(hù)需求，確保生產(chǎn)。

In order to reduce the downtime rate, it is necessary to maintain the tile equipment, give full play to the performance of the equipment, and improve the production efficiency is an effective measure to reduce the production cost. Supervision of equipment and management personnel, especially bearing lubrication of mechanical equipment, to ensure normal operation of equipment. The secondary maintenance is carried out by equipment maintenance personnel with the assistance of operators. It mainly focuses on equipment operation, operation, steam leakage and equipment state adjustment. In the process of transformation, the equipment department formulated and implemented a detailed maintenance plan according to the problems in the use of the equipment. Among them, the daily maintenance of equipment is very important, and the investment cost is low. One of them is that it can prolong the life of the machine and maintain the normal and stable operation. On the other hand, it can reduce the probability of mechanical failure and the appearance of defect free products. It also saves manpower and material resources, and pays attention to the cost reduction. Pay attention to the reasonable inventory of equipment spare parts, not only to reduce the pressure of capital, but also to ensure timely maintenance needs, to ensure production.

三、新技術(shù)的技術(shù)改造和新技術(shù)應(yīng)用

3、 Technical transformation and application of new technology

在生產(chǎn)中，決定瓦線容量的主要因素是“平均速度”。許多紙箱設(shè)備制造商采用新的控制技術(shù)優(yōu)化的分配和使用電力生產(chǎn)的瓷磚生產(chǎn)線,相比,相同類型的高速瓦楞紙板生產(chǎn)線可以很容易地實(shí)現(xiàn)相同的容量要求不需要頻繁改變生產(chǎn)速度,節(jié)省20%的能耗,并極大地減少廢料生產(chǎn)的速度,在生產(chǎn)中盡量減少生產(chǎn)，瓦片生產(chǎn)線的良好運(yùn)行保證了現(xiàn)有紙板的質(zhì)量是一致的。不僅如此，而且維護(hù)成本的使用非常低，這增加了設(shè)備投資的回報。綜合控制面板和人機(jī)界面的人性化設(shè)計，使得瓷磚線的操作更加直觀簡單，大大降低了維護(hù)成本和人工成本。

In production, the main factor determining the capacity of tile line is "average speed". Many carton equipment manufacturers use new control technologies to optimize the distribution and use of electric power to produce ceramic tile production lines. Compared with the same type of high-speed corrugated board production lines, the same type of high-speed corrugated board production lines can easily achieve the same capacity requirements without frequent changes in production speed, saving 20% energy consumption and greatly reducing the speed of waste production, The good operation of tile production line ensures that the quality of existing paperboard is consistent. Not only that, but also the use of maintenance costs is very low, which increases the return on equipment investment. The humanized design of integrated control panel and human-computer interface makes the operation of tile line more intuitive and simple, and greatly reduces the maintenance cost and labor cost.